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Singer 201-2 Sewing Machine Motor Re-Wire & Rebuild

Thursday, January 31, 2013

I picked up an old Singer 201 sewing machine from the thrift store.  The serial number dates it back to 1940.  It came in a beautiful wood cabinet.  The machine had probably 40 years worth of dust and grime on the outside and was full of cobwebs (I wish I had taken a picture).  The machine didn't have any of the original accessories or manual and I knew right off that all the wiring would need to be replaced.  I bought it of course.  I brought it home and spent 5 hours taking things apart to start to clean it.  Once I pulled off the motor I saw that the wires to the motor were brittle and wire was exposed.
Not only is electrical/motor stuff intimidating to me - but loosing any of the screws or small pieces would be a disaster.  I decided to call my local machine shop.  He said it would be $75 to clean and re-wire the motor and that he honestly didn't want to do it because it's such a pain and he was so backed up.  I guess that meant I'd need to do it myself!

Upon research I found a blog where the guy gives detailed pictures/explanations on how to demount the motor, take it all apart, solder new wiring in, put it back together and grease it up.  It's a huge (and dirty) process.  I went to 4 stores trying to get all the right things and boy was it a challenge!  I came back home with some 18 guage wire, terminals, heat shrink tubing, rubbing alcohol and swabs.  I still needed a solder iron, 60/40 solder, grease wicks (I've never heard of them before either), grease, syringe applicators for grease, rubber grommet and carbon brushes for motor.  Waiting for everything to arrive was painful - I am so impatient!

Here's some picture of the process to give you an idea (from the guy's blog):
Demounting the handwheel and motor from the machine.

Take out some greasy parts (including 'the worm' in the picture) and clean everything up.

Pull out the insides of the 'grease pots' and clean up.

The wires along the bottom coming out of the right side are the ones that need to be replace.

So here's what I did:
 Cut off the original motor wires and braided new wire on.

I soldered the top one first.  By this point I was shaking so bad I had to take a break and relax.  I practiced a few times but had never soldered before this project and was so nervous about doing something wrong and ruining everything.

 Next I put heat shrink tubing over the soldered areas.

 I did an underwriters knot, put heat shrink tubing over both wires and put it through the hole exiting the motor (notice the nice new rubber grommet the wires are going through).

 Next I put the 'worm' back on the armature shaft and screwed it back in place - it was tricky!

 I cut new grease wicks to put in.  See how nasty the old ones are!

 Put the wicks on the old springs.

 Put the wicks back into the grease pots with clips.

Covered the wicks with new Singer Lubricant and put the caps back on.  At this point I also put in some new carbon brushes.

Screwed the motor back into place and added some Singer lubricant to the 'worm'.  I thought I put too much so I wiped some off after this picture.

 I cut the motor wires to length and stripped off the ends.

 I crimped terminals on the ends.

 Heat shrunk some tubing over the ends.

 Screwed the motor wires back onto the terminal.

 Put the hand wheel back on. Replaced the bobbin winder tire.

 Adjusted the tire so it had perfect tension on the hand wheel when engaged.

Opened up the bobbin assembly and cleaned it out really well.  This only shows half off the grime that was there before I took the picture!

 Put everything back together - see how clean!  I adjusted the bobbin tension so it was perfect and added the new needle plate with the numbered guides.

The upper tension assembly was way off and the spring wasn't in the right place so I took it apart and cleaned all the parts.

 I adjusted the main rod so it was perfectly horizontal.

Put it all back together and fixed the tension so it was just perfect!

 Here's the original cords to the machine.  I took those off...

...replaced the cords with new ones.

The rubber feet on the bottom of the pedal were missing and I replaced them with new ones (not shown).

 I used the best oil and grease for the machine.  Singer lubricant for the motor grease pots, Tri-flow grease for the other gears and Tri-flow oil for all the metal-to-metal joints.

I replaced the original presser foot with a new one because the bottom was rough and rusted.  I got new bobbins, needles, light bulb and spool felt pads.  It stitches beautifully!

Here's a before and after video clip of the machine running.  The difference is crazy!

 Here's the cabinet it came in (not it's original).  I replaced the old wood knobs with some crystal knobs.

 The right side flips up and has a little accessory tray and cubby.

 The left cubby lid has an interesting hinge that pushes the lid down when the top is opened.

 When you open the top the machine automatically pops up and the front folds in to make room for your legs.

 I bought the machine for $15 and spent $90 on parts and tools.  You really can't beat $105 for a sewing machine that will last you forever!  Now I'm cruising Craigslist for more old Singers to make-over!  It was fun!!


Tuesday, January 29, 2013
It's time to get back into sewing!  I have countless ideas of what we could do.  Below are 8 different projects that include details and cost.  Please comment and tell me your top 4 projects you'd like to do in order.


Cost $15
Skill level: Beginners can do this!
Skills learned: Inserting zipper, attaching velcro and/or making buttonhole
Approx time: 3 hrs
NOTE: choose from boy/girl style


Cost $20
Skill level: Intermediate
Skills learned: Gathering, narrow hem
Approx time: 3 hrs


Cost $25
Skill level: Intermediate
Skills learned: Gathering, narrow hem, zipper pocket, cover button, attaching metal snap and using adjustable strap hardware
Approx time: 5 hrs

TEMPLE BAG (for LDS women)

Cost $25 plus you buy fabric
Skill level: Intermediate
Skills learned: Gathering, narrow hem, zipper and attaching metal snap
Approx time: 5 hrs
NOTE: These bags are amazing!  They hang up when not in use or for getting clothes out of zipper in back and when in-tow they fold up in 4th's and it carries like a bag!  The hanger it hangs on is also what clothes hang on.  They also have a large pocket on the front for carrying wallet, keys, phone, etc.


Cost $20
Skill level: Beginner
Skills learned: Pleating, hemming, working with bonig and attaching d-rings.
Approx time: 2 hrs


Cost $40 plus you buy fabrics
Skill level: Beginners can do this!
Skills learned: quilting and binding
Approx time: 3 - 2 hr classes where you do most of the quilt piecing at home.  1st class is cutting and showing you how to do the piecing, you take it home and do the rest of the top. 2nd class is  putting the layers together and starting on the top stitching where you take it home and finish.  3rd class is cutting quilt to size and attaching binding.


Cost $50 and includes 40+ fabrics to choose from and 4 strap colors
Skill level: Beginners can do this!
Skills learned: topstitching
Approx time: 4 hrs
NOTE: I've sold hundreds of these carriers and I have great feedback on Etsy from my customers!  These are super comfortable and reversible!


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